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Capabilities
WALCO Tool & Engineering produces high quality, value added, and low production CNC Machining, that provides the right balance of flexibility, efficiency, agility, and precision for customers.
Facilities List
| CNC Vertical Machining | |||
|---|---|---|---|
| 1 | SNK Double Column CNC 5 Axis Machining Center RB-200F | 167″ x 108″ x 56″ 33,000 LB. Load Cap. | 35 HP |
| 1 | Okuma Double Column Machine Center MCV-AII | 157.5″ x 78.8″ x 54″ 26,000 LB. Load Cap. | 30 HP |
| 1 | Okuma Millac 1052VEII | 120.07″ x 41.73″ x 31.49″ | 25 HP |
| 1 | Toyoda Model FV-1680 | 63″ x 31.5″ x 31.5″ | 30 HP |
| 8 | Okuma 60 VAE | 59″ x 24.8″ x 24″ | 20 HP |
| 5 | Okuma 4 VAE | 30″ x 16″ x 17″ | 10 HP |
| 3 | Okuma MB-66VB High Speed Machining Center | 59″ x 26″ x 26″ | 25 HP |
| 2 | Okuma MA-650VB High Speed Machining Center | 60.2″ x 25.9″ x 24″ | 30 HP |
| 1 | Okuma Millac 852V | 81″ x 33″ x 30″ | 20 HP |
Our SNK is a bridge type high speed CNC 5 Axis Machining Center with a work envelope of 167” x-axis, 108” y-axis and 56: z/w-axis. The SNK CNC 5 Axis Machining Center is equipped for highly efficient precision machining operations ranging from CNC 3 Axis Machining to CNC 5 Axis continuous CNC Machining of 3D contours.
| CNC Horizontal Machining | |||
|---|---|---|---|
| 2 | Niigata B-Axis / Probing | 60″ x 48″ x 45″ | 40 HP |
| 2 | Okuma MX-60 HB Probing | 30.4″ x 31.5″ x 31.9″ | 27 HP |
| 1 | Niigata Glass Scale / Indexer | 100″ x 48″ x 48″ | 30 HP |
| 1 | Nomura B100 Boring Mill 4″ Quill | 72″ x 50″ x 43″ 11,000 LB. Load Cap. | 20 HP |
| CNC Vertical Turning | |||
|---|---|---|---|
| 1 | Dörries Scharmann CNC VTL Machine Glass Scales Live Tooling | 90″ x 79″ x 67″ 79″ Turning Capability | 92 HP |
Stored part programs can be quickly retrieved expediting repeat orders. All CNC machining centers are connected via DNC with our engineering server for down – loading of programs, tooling lengths, offsets and visual aids.
| Grinders | |||
|---|---|---|---|
| 1 | 12Ft. Mattison Horizontal Surface Grinder | 32″ x 48″ x 144″ | 30 HP |
| 1 | Norton Cylindrical Grinder | 16″ x 72″ | 15 HP |
| 4 | 6 Ft. Mattison Horiontal Surface Grinder | 20″, 36″ Wide | 20 HP |
| 3 | Mattison Vertical Rotary Surface Grinder | 42″ Diameter | 100 HP |
With our 7 Surface Grinders and 3 Rotary Grinders, WALCO can meet your most complex grinding requirements. Our grinders range from 12’ long to 38” wide. Additional capability includes vacuum grinding of non-magnetic material up to 36” x 72”.
| CNC Turning | |||
|---|---|---|---|
| 1 | Okuma LB 45 BB/2000 Lathe | 34.64″ x 81.10″ Long | 50 HP |
| 1 | Okuma LU35 Lathe 4 Axis | 21.6″ x 33.4″ Long | 50 HP |
| 1 | Okuma LU25 Lathe 4 Axis | 16.5″ x 25.6″ Long | 30 HP |
| 1 | Okuma LB25 Lathe | 16.5″ x 25.5″ Long | 20 HP |
| 1 | Okuma LB15 Lathe with Magazine Feeder | 9.8″ x 9″ Long | 15 HP |
| Inspection | ||
|---|---|---|
| 1 | DEA Epsilon 3304 CMM | 72″ x 54″ x 54″ |
| 1 | DEA IOTA 0102 CMM | 40″ x 25.9″ x 24″ |
| 1 | Zeiss Prismo CMM | 35″ x 59″ x 25″ |
| Engineering Software | |
|---|---|
| 4 | Surfcam 5 Axis Plus Cam Software |
| 7 | Solidworks 3D Modeling Software |
| 9 | AutoCad LT |
| 1 | AutoCad Inventor |
| 2 | C.G. Tech Vericut NC Verification Software |
CAD / CAM software enables us to download 3-D solid models directly into our CAM software. These models are used to verify CAM data and to optimize CNC machining techniques. The use of Vericut enables our programmers to detect errors or inefficiencies before the part is actually loaded onto the CNC machine, saving time and money. Vantage by Epicor combines advanced technology with robust functionality to provide an end-to-end system.
| Manual Machining | ||
|---|---|---|
| 6 | Bridgeport Vertical Milling Machines | 36″ x 12″ x 16″ |
| Manual Turning | ||
|---|---|---|
| 3 | Clausing 15″ Engine Lathes | 60″ Centers |
| Finishers | ||
|---|---|---|
| 1 | TimeSaver Abrasive Belt Machine | 38″ x 8″ |
| 2 | Trinco Glass Bead Machine | 48″ x 24″ x 24″ |
| 4 | Devine Bros., Howell, Baldor and Suhner Polishers | 5HP, 3HP, 1HP, and Hand-Held |
Our polishing capabilities serve industries such as pharmaceutical, chemical, medical, food and powder coating OEM industry demands.
| Presses | ||
|---|---|---|
| 5 | 75 Ton Hydraulic Straightening Presses | 44″ x 37″ |
| Saws | ||
|---|---|---|
| 2 | Armada and Kysor Johnson | 16″ x 16″ |
| Welding | ||
|---|---|---|
| 3 | Miller and Lincoln | 300 & 400 AMP @ 100% Utilization |
| 1 | 150 Amp, Lincoln PC Plasm Cutter | Plasma – 1 1/4″ SS |
| 63,000 SQUARE FOOT MANUFACTURING AREA COMPLETELY CLIMATE CONTROLLED | ||
Mig Welding Benefits include: all position capability, higher deposition rates than SMAW, long welds can be made without starts and stops and minimal post weld cleaning is required. Tig Welding Benefits include: superior quality welds, welds can be made with or without filler metal, precise control of welding variables and free of spatter and low distortion.